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Wherever electrical power is generated there is a need for a Simplex Load Bank. The Simplex Load Bank product line spans 500 Watts to 5 Megawatts in single load bank units and can form systems of unlimited capacities when networked as modules.

• Simplex Load Bank Parts Manual
• Simplex Load Bank Technical Manual

Wherever electrical power is generated there is a need for a Simplex Load Bank. The Simplex Load Bank product line spans 500 Watts to 5 Megawatts in single load bank units and can form systems of unlimited capacities when networked as modules. AC voltages to 15kV and DC voltages to 2400v are available. Standard product offerings include resistive, inductive, capacitive loads, air or liquid cooling, and a full line of digital controllers. Hand-carryable or wheeled units to 150kw, AC or DC, air-cooled, for production line or field use.

Some AC units may be networked to achieve desired capacity. A comprehensive line of portable, flexible design load banks for factory or field use when testing a wide range of power generators. 150kw to 1000kw, AC to 600v, DC to 800v. Permanently installed resistive, inductive, and or capacitive load banks for factory or field use. 5kw to 5mw, AC to 600v (low voltage), to 15kV (medium voltage via transformer), DC to 800v.

Units may be combined and networked for unlimited system capacities. Trailer versions of Simplex Load Banks purpose-built for heavy-duty, field use. 250kw to 3000kw, AC to 600v, DC to 800v.

A wide selection of connection and control options. Permanently installed generator load banks utilizing the radiator airflow of an engine.

An innovative line of water-cooled load banks to 600vAC, to 3000kw. Standard designs for fresh-water, glycol, cooling tower (high flow/low rise) and high-pressure (to 1500PSI) applications. Resistive and inductive load banks for factory or field use. 5mw-100mw, AC to 600v (low voltage), to 34.5kV (medium voltage via transformer). Units may be combined and networked for unlimited system capacities. Digital and software systems for testing, automation and data acquisition.

SATURN 1500KW - 3000KW Load Bank Description Ultra-high capacity load testing of generators or electric dynamometer testing of large engines and turbines is achieved with the Simplex Saturn Load Bank. The unit capacity range of the Saturn is 1500-3000KW, resistive, unity power factor. Saturns may be used singly or in systems of multiple units which yield total capacities of tens or hundreds of megawatts. For unit loads less than 1500KW, use the Simplex Mars (to 1200KW), Neptune (to 650KW) or Polaris (to 250KW). The Saturn is a single or dual voltage load bank suitable for all common 60 and 50 Hertz voltages up to 600V.

Loads are stepped in any increment of 50KW, or, optionally, in xed steps to 5KW or innitely variable. Cooling System: Using an ultra high volume forced air cooling system, up to 60,000CFM for the 3000KW Saturn, air temperature rise is limited to that seen in smaller load banks, in the 150-200°F range.

Features. Self-contained load and control system Benets. Utilizes the proven Simplex “PowrWeb” load element (see page 2).

Modular enclosure design with separate and isolated control and power sections. Branch circuit fuse protection of load elements.

Type 3R, oversize control section with generous cable connection space. Digital load control (see page 4). Vertical airow, exhausts hot air above level of personnel and away from buildings, pavement etc.

Comprehensive malfunction detection system. Color coded and numbered wiring; power wiring 150°C. Plated bus bar.

Comprehensive overload, short circuit and malfunction protection. Highly standardized, based upon extensive product line spanning from 5KW to 3MW. UL Listed LISTED Insight. Slide-out, tray mounted load elements Onsite.

Supported by comprehensive engineering and product support, including detail manuals, 24 hour eld service, availability of start-up services. SATURN ® 1500KW - 3000KW Load Bank. Page 2 Powr-Web Resistive Load Element Description Specications Simplex Load Banks utilize “PowrWeb” load elements.

The “Powr-Web” is an advanced design, air-cooled power resistor specically designed for application to Load Bank systems. The “Powr-Web” is conservatively operated at half the maximum temperature rating of the alloy and features a short-circuitsafe design based on continuous mechanical support of the element by high temperature, ceramic clad stainless steel rods. The “Power Webs” are assembled into discrete trays which are assembled in a vertical.

Insight SATURN Onsite 1500KW - 3000KW Load Bank. Page 3 Principle Systems and Components The load bank is a completely selfcontained, freestanding unit which includes all resistive load elements, load control devices, load element branch circuit fuse protection, main load bus and terminals, cooling system, control power supply, unit controller and malfunction detection system and NEMA type enclosure.

Load elements Simplex “Powr-Web” open wire, helically wound, chromium alloy, thermally derated to 60%. 5% tolerance, 2% balance,.995 p.f. UL Recognized. Load control Branch circuit contactors, each.

Simplex Load Bank Parts Manual

SATURN ® 1500KW - 3000KW Load Bank. Page 4 Dimensions and Key Features D-Series, Digital Load Controller With D-Series controllers, the user enjoys a signicant savings of installation cost. Versus traditional analog (toggle switch) panels, connections for remote control are reduced to a single RS-485 or Ethernet Cat-5 cable. Multiple control stations are easily networked. Valuable space is conserved. Reliability is enhanced.

Simplex Load Bank Technical Manual

With D-Series controllers, data monitoring and acquisition, load bank automation and BMS integration are made simple. The D-Series is networked via MODBUS RTU over RS-485. All Simplex catalogues and technical brochures.